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CDXLTUltrasonic

Industrial Ultrasonic Welding Systems & Components

Chengdu, China
15+ Years in Ultrasonic Technology · Complete Welding Solutions

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IProduct Overview

Complete ultrasonic welding components and systems — from standalone generators to fully integrated production lines

ProductMain SpecificationsApplication
Ultrasonic Generator800W – 6000W, 15-40kHz auto trackingWelding, cutting, sealing, embossing
Transducers / Piezo StacksTi / Al 7075 / Steel, custom frequenciesConverting electrical to mechanical vibration
Ultrasonic Welder (Plastic)20kHz / 15kHz, 800W-4200WGeotextile, geocomposite, nonwoven, plastic parts
Ultrasonic Spot WelderHandheld / benchtop, 800W-2600WPoint welding of sheets, films, fabrics
Embossing / Lace MachineRoller width up to 2500mm, pattern customNonwoven bonding, fabric lamination, decorative embossing
Metal Ultrasonic Welder20kHz, 1000W-3000WNon-ferrous metal welding (battery, wire harness)
Custom Horns & ToolingTi / Al 7075-T651 / Cr12MOV, ±0.02mmCustom-designed per application

WhyWhy CDXLT Ultrasonic

What makes our ultrasonic systems different

15+ Years
Industry experience in ultrasonic technology
🔧
In-House CNC
Full machining, tuning & testing in-house
🛠
Custom Engineering
Drawing-based design, 7-day lead time on standard tools
🚀
Fast Response
24h quote response, global shipping
💡 The problem: Inconsistent weld quality from unstable power output. Our solution: Digital PLL auto-tuning generators that maintain constant amplitude under varying loads.

1Ultrasonic Generators

High-performance generators — compatible with most welding machine brands

🎮 In-houseUniversal compatibility
ParameterSpecification
Power range800W – 6,000W
Frequency15kHz / 20kHz (custom 28-40kHz on request)
Frequency trackingAuto tracking (PLL) – ±1% stability
ProtectionOverload, overheat, short-circuit, over-voltage
CompatibilityUniversal – fits most transducer brands
User interfaceDigital display, amplitude adjust, weld time, power setting
CoolingForced air / liquid (on high-power models)
Standard configPLC: Mitsubishi / Delta | Touch: Kunlun Tongtai | LV: Schneider/Omron
Core features: Digital auto-tuning PLL • Constant amplitude under load • Overload/overheat/SC protection • Universal transducer compatibility • OEM/private label available.
ModelPowerFrequencyApplication
GU-800800W20kHzSmall part welding, light fabric
GU-15001500W20kHzGeneral plastic welding
GU-26002600W15kHzHeavy geotextile, nonwoven, welding lines
GU-42004200W15kHzThick materials, multi-head integration
GU-60006000W15kHzHigh-power industrial, 24/7 production
💡 The problem: Off-the-shelf transducers and horns don’t match your frequency and mounting requirements. Our solution: Custom-designed, in-house CNC-machined components with ±0.02mm precision.

2Transducers, Horns & Boosters

Precision ultrasonic components — in-house CNC machining, ±0.02mm accuracy

🎮 In-house
ComponentMaterialsPrecision
Piezo transducer (stack)PZT-4 / PZT-8 ceramics, Ti/Al housingResonance fine-tuned
Ultrasonic horn (sonotrode)Titanium (Ti-6Al-4V), Al 7075-T651, Cr12MOV±0.02mm CNC
BoosterTi / Al 7075, steel±0.02mm, dynamically balanced
Amplitude transformerTi / steelCustom ratio
Capabilities: Custom design per your frequency, amplitude, and mounting requirements • 3D design + CNC + tuning in-house • 7-day standard lead time • Dynamic balancing for consistent performance.
✅ Drawing-based customization available • OEM orders welcome • Titanium and Al 7075-T651 for extended life
💡 The problem: Geotextile seams and geocomposite lamination require precise, repeatable welding across large sheets. Our solution: Industrial-grade ultrasonic welders with pneumatic force control and multiple welding modes.

3Ultrasonic Plastic Welders

For geotextile, geocomposite, nonwoven fabric, and general plastic part welding

🎮 In-houseIndustrial grade
ParameterSpecification
Power800W – 4200W
Frequency15kHz / 20kHz
Welding forcePneumatic, adjustable
Welding modesTime / Energy / Depth (optional)
Weld area (single head)Up to 120mm×25mm per cycle
Cycle time0.1 – 5 seconds
IntegrationStandalone or automated line integration
Typical applications: Geotextile seam welding • Geocomposite lamination • Nonwoven fabric bonding • Geomembrane patching • Filter bag assembly • Plastic part assembly.
💡 The problem: Field repairs on geomembranes and large fabric assemblies need portable, instant bonding. Our solution: Lightweight handheld spot welders with no consumables needed.

4Ultrasonic Spot Welders

Portable and benchtop spot welding — for point bonding on large sheets and assemblies

Portable
ParameterSpecification
Power800W – 2600W
TypeHandheld gun / Benchtop press
Spot sizeCustom depending on horn design
ApplicationsGeomembrane patching, fabric tacking, thin sheet welding
✅ Lightweight handheld design for field use • No consumables needed • Instant on/off • Adjustable power and time
💡 The problem: Nonwoven bonding and fabric lamination need consistent, pattern-based bonding without thread or glue. Our solution: Continuous roller-based ultrasonic embossing with custom patterns.

5Embossing / Lace Machines

Roller-based continuous ultrasonic embossing and bonding for nonwovens and fabrics

Continuous process
ParameterSpecification
Working width500mm – 2500mm (custom)
Roller patternCustom engraving per customer design
Speed5 – 40 m/min
Power2600W – 4200W (multi-head)
ApplicationsNonwoven bonding, fabric lamination, decorative embossing, lace making
Process: Fabric passes between engraved ultrasonic roller and anvil roller • Pattern bonded without thread/glue • Clean, edge-sealed, soft-hand finish.
💡 The problem: Standard tooling doesn’t fit your unique weld geometry or production volume. Our solution: Drawing-based custom horns, dies, and fixtures with 7-15 day lead time.

6Custom Tooling & Molds

Drawing-based custom ultrasonic horns, dies, fixtures, and welding jigs

🎮 In-house CNC
CapabilitySpecification
MaterialsTitanium, Al 7075-T651, Cr12MOV, steel, P20
CNC precision±0.02mm
Lead time (std)7 – 15 days
DesignFrom customer drawing or 3D model
TestingFrequency/impedance sweep, amplitude verification, thermal test
✅ Full in-house CNC + EDM + tuning • Hardened steel for high-volume production • Free technical consultation for design optimization

InquiryRequest Information

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